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AI-Driven Production insights from Your Existing Data Streams

Onboard Industry 4.0 effortlessly

AutomInsight is an advanced AI solution from AutomAssist that integrates data from PLCs, Unified namespaces, time-series databases (e.g., InfluxDB), and more—regardless of your level of digital maturity. Automatically standardize and analyze these diverse data streams with minimal configuration, delivering insights instantly.

 

-> Real-time insights 

-> Proactive alerts

-> Interactive reporting

Seamless Connectivity

 

  • Consolidates Multiple Sources
    Connects to PLC, SCADA, ERP/MES data, and historical time-series databases through dedicated drivers, MCP technology, or brokers like MQTT.

 

  • Advanced Analytics
    Applies AI-driven algorithms to detect anomalies, highlight potential issues, and deliver actionable alerts.

 

From real-time signals to historical trends, AutomInsight seamlessly aggregates data to provide actionable insights—empowering you to swiftly diagnose issues and fine-tune operations without disruption.

Conversational AI Engine

  • Natural-Language Q&A
    Operators and managers can ask questions in everyday language—e.g., “Was my production blocked today?” or “How many good products did we make this shift?”—and instantly receive data-backed answers.

 

  • Works alongside existing dashboards
    Complements any dashboard or visualization tool you already have, enhancing—not replacing—your current workflows

 

Real-Time + Historical Synergy

 

  • Live Monitoring
    Retrieves data in real time from PLCs or broker to detect emerging issues or operational bottlenecks.

 

  • Historical Context
    Pulls from time-series databases (like InfluxDB) for insights into longer-term trends, such as OEE or daily production counts.

 

Deployment & Integration

 

-> Seamless Assessment

  • Facility Evaluation: AutomInsight begins by examining your existing data sources—PLCs, industrial PCs, IoT sensors, and databases—to chart an optimal integration roadmap.

 

-> Collaborative Configuration

  • Adaptive Data Modeling: A collaborative agent helps interpret and map your data models—no matter the source—and sets up the configuration that will be handed off to the conversational AI.
  • Rapid Integration: By working closely with your team to understand field knowledge and specific operational challenges, AutomInsight is configured quickly and effectively.

 

-> Secure by Design

  • On-Premise Option: For organizations requiring maximum data control, AutomInsight can be fully deployed on-site, ensuring complete ownership and privacy of operational data.

 

Key features

Conversational Interface

  • Q&A Style Interaction: Offers a simple chat tool for immediate answers to operational questions.
  • No Data Science Required: Designed for rapid adoption by all team members, from operators to executives.

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Data Standardization

  • Effortless Integration: Unifies data from PLCs, ERP, and MES systems with minimal setup.
  • Consistent Insights: Presents unified analytics across departments, streamlining collaboration.

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Alerts & Reporting

Actionable Reports: Generates reports tailored to operators, supervisors, or executives, offering clear root-cause analyses and recommended next steps.

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Why choose AutomInsight?

-> Built End-to-End

We collaborate with you to understand your specific challenges, integrate your field knowledge, and develop tailored use cases that maximize impact.

-> Boosts Efficiency

Instant alerts and real-time insights help address issues before they cause major disruptions.

-> Drives Smarter Decisions

Converts raw data into contextual, actionable knowledge for quicker, more confident decision-making.

-> User-centric architecture

We start from your critical needs, not the data. Our AI agents align insights to your priorities, connecting relevant data sources for meaningful, actionable alerts.

-> Delivers Quick ROI

Pinpoints inefficiencies and reveals optimization opportunities early in your deployment

 

See it in action

Experience the impact of AutomInsight on production through a 3D simulation built Nirtec’s Machine Simulator, our trusted partner's software.

Experience how AutomInsight integrates seamlessly with Nirtec’s 3D digital twin. From real-time performance monitoring to instant corrective actions, our AI agent delivers true operational excellence. We’ve built a comprehensive 3D simulation using Nirtec’s Machine Simulator, TwinCAT 3.1 4024.65 (Beckhoff), an MQTT broker (EMQX), Telegraf, and InfluxDB. In this simulation, we’ve recreated various production scenarios—including errors and failures—to demonstrate how AutomInsight can provide valuable insights. The system can seamlessly connect to:

  • PLCs for real-time snapshots and critical information
  • MQTT brokers for monitoring and administration (e.g., counting active topics)
  • InfluxDB for historical data analysis, delivering insights over time

The entire setup runs continuously on a virtual machine, simulating a 24/7 production environment to prove AutomInsight’s reliability and effectiveness.

Flexible Data Ingestion & Enhancement

Automatically gather and parse data from diverse sources—including PLCs, MQTT brokers, or InfluxDB—using our built-in connectors. AutomInsight then enriches these streams to transform raw data into actionable intelligence.

IDM Integration for Extended Troubleshooting

Easily connect AutomInsight to your document management platform. Our AI agents pull real-time PLC error codes, locate relevant documentation, and deliver targeted fixes—streamlining diagnostics and reducing downtime.

Azure-Powered, Deploy Anywhere

AutomInsight natively leverages Microsoft Azure LLMs for powerful AI capabilities. Containerized deployment ensures you can run it on-premises or in any cloud—letting you choose where your models live, from Azure to other providers.

 

A Streamlined Path to AI-Powered Excellence

By merging real-time production data and historical trends within an AI-driven framework, AutomInsight removes guesswork in industrial automation. Its intuitive chat-based interactions, powerful analytics, and secure design enable any facility—regardless of its digital setup—to harness data for rapid insights, minimized downtime, and more efficient operations.

Take the next step and discover how AutomInsight can modernize your production floor, optimize processes, and deliver measurable returns. Contact us today to learn more or schedule a personalized demo.